Type :
LGB70X-Z/LGB110A-Z/LGB180A-Z/LGB230A-Z/LGB300-ZDescription:
Discover the Oil-Free Screw Vacuum Pump, a cutting-edge solution for clean, efficient, and reliable vacuum operations. Ideal for industrial applications, including semiconductor, chemical, and pharmaceutical sectors.
Dry screw pump advantages
1, designed for the vacuum furnace industry, completely solve the slide valve pump frequent oil change caused by the tedious;
2, no oil, energy saving, environmental friendly;
3, support online cleaning, no disassembly;
4, safe and reliable, compact structure, low maintenance cost.
Case: Nanjing -- Power battery electrolyte mixing vacuum equipment
Application: Power battery
Equipment used: corrosion resistant dry screw vacuum pump + pressurized Roots vacuum pump
Process flow:
1. The electrolyte material is placed into the mixing device, and the pump system is started to quickly evacuate the air in the chamber.
2. Complete uniform mixing in a vacuum environment to improve battery performance and consistency.
3. Eliminate the gas generated in the mixing process and optimize the mixing parameters.
Equipment installation: Vacuum unit for electrolyte mixing equipment.
Keywords: Battery Electrolyte Mixing Vacuum Pumps; Roots Booster Systems in Nanjing.
What industries benefit most from this pump?
Industries like chemical processing, semiconductor manufacturing, and pharmaceutical production benefit significantly due to its clean and efficient vacuum capabilities.
How does the pump achieve clean vacuum?
The oil-free design eliminates secondary separation, ensuring no contamination during operation.
Can the pump handle dust and particles?
Yes, it can handle small dust particles up to 1mm, making it suitable for challenging industrial environments.
Why is it eco-friendly?
It produces no waste emissions like oil, water, or liquid, aligning with environmental standards.
What makes it cost-effective?
Low energy consumption, minimal maintenance, and reduced water and oil use make it highly economical.
Is it compatible with existing systems?
Yes, its integrated design ensures easy installation and operation with existing setups.
What makes it an alternative to traditional pumps?
It can replace Roots, water ring, reciprocating, rotary vane, and sliding valve pumps, offering better efficiency and reduced environmental impact.
How does the cooling system work?
The pump uses a water jacket cooling system to maintain optimal operating temperatures.
Can it operate with variable frequency drives?
Yes, the pump is compatible with variable frequency control, optimizing energy efficiency.
What maintenance is required?
Minimal maintenance is needed due to its non-contacting rotors and advanced design.
This content is tailored for SEO and emphasizes the unique features and benefits of the oil-free screw vacuum pump, making it highly relevant and engaging for your audience.
When selecting a model, factors such as pumping rate, ultimate full pressure, special requirements of the application scenario, and budget need to be comprehensively considered. For example, semiconductor manufacturing has high requirements for vacuum degree and cleanliness, so models with low ultimate full pressure and oil - free flow - through can be selected; if large - scale chemical production requires rapid gas extraction, specifications with high pumping rates should be emphasized.
First, check whether there is leakage in the intake pipeline, which can be detected by methods such as applying soapy water; secondly, check whether the seals inside the vacuum pump are worn, and if so, replace them in a timely manner; in addition, check whether the motor speed is normal, as a decrease in motor speed caused by motor failure will also affect the vacuum degree.
Regularly check the quantity and quality of lubricating oil and replace the grease according to the specified time; check whether the cooling water pipeline is unobstructed and whether there is any water leakage; regularly clean the filter to prevent impurities from entering the pump body; check whether the connection parts of the equipment are loose to ensure the stable operation of the equipment.
By installing an intelligent control system, connect the vacuum pump to the remote control terminal and use network technology to achieve data transmission. Operators can monitor the operating parameters of the equipment in real - time through terminals such as computers or mobile phones and perform operations such as starting, stopping, and adjusting the speed.
Its oil - free and pollution - free characteristics themselves meet the cleanliness requirements of pharmaceutical production. In addition, the materials and surface treatment of the equipment should meet the standards of the pharmaceutical industry, and the equipment should be regularly cleaned and disinfected to ensure that it does not affect the quality of drugs.
The foundation should have sufficient strength and stability to withstand the vibration and weight generated during the operation of the equipment. The flatness error of the foundation should be controlled within the specified range to ensure the levelness of the equipment installation and avoid operating failures caused by equipment tilting.
Motor speed, gas temperature, gas composition, and pipeline resistance will all affect the pumping rate. When the motor speed decreases, the pumping rate will follow suit; if the gas temperature is too high, the gas volume will expand, reducing the pumping efficiency; if the gas contains impurities or viscous substances, it may block the internal channels of the pump body; excessive pipeline resistance will hinder gas flow and also reduce the pumping rate.
Compared with water - ring pumps and reciprocating pumps, the dry screw vacuum pump has a higher vacuum degree, is oil - free and pollution - free, and can meet higher - requirement processes; compared with other dry vacuum pumps, it has complete specifications, a wider application range, high - efficiency and stability, easy maintenance, and lower operating costs.
It is mainly applied in the silicon wafer crystal pulling process to maintain the vacuum state in a high - temperature environment and ensure the growth quality of silicon wafers; in the battery module packaging link, rapid gas extraction realizes vacuum packaging, improving the stability and service life of battery modules.
Although the initial purchase price may be relatively high, considering factors such as the improvement in production efficiency, reduction in maintenance costs, and long service life brought about by its high performance, in the long run, it has a higher cost - performance ratio and can save the overall operating costs for enterprises.
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