Helium Leak Detector Mass Spectrometer - High Precision Detection for Multiple Industries
TaiXing's Helium Leak Detector Mass Spectrometer offers efficient and reliable performance. It can detect extremely low helium leak rates and has a fast response time. Suitable for various industries, this detector is a key tool for ensuring sealing integrity. Explore more at Helium Leak Detector Mass SpectrometerTX400H.
Discover TaiXing's Helium Mass Spectrometer Leak Detectors
· Efficient and reliable performance: Built-in test leak source and high-quality mass spectrometer to ensure high accuracy and stability.
· High sensitivity, capable of detecting extremely low helium leak rates.
· Low cost of ownership: reliable design, low energy consumption, long maintenance intervals, few parts replacements, and long ion source life.
· Mobile solution: quick start, ready to use in 2 minutes, large clear graphic display, direct access to key functions, lightweight design, easy to move.
· Customizable for any application: Flexible remote control options including color touch screen, local graphic display, audible leak detection indication, etc., with partial flow kit for effective vacuuming, multiple leak detection lines, precise leak location.
· High stability and precision.
Product Advantages of TaiXing Helium Leak Detector Mass Spectrometer
- High sensitivity: Able to detect minimum leak rates as low as 5.0E-13 Pa.m³/s, ensuring detection accuracy.
- Fast response: The device response time is less than 0.5 seconds, and leakage data can be quickly obtained.
- Multi-gas detection: supports the detection of multiple gases such as He4, He3 and H2, meeting various detection needs.
- Multi-language support: The operation interface supports Chinese, English, and Russian, which is convenient for international users.
- Rich communication interfaces: Equipped with RS232 and IO interfaces, supporting a variety of data transmission and device connection methods.
Technical Parameters and Applications of TaiXing Helium Leak Detector Mass Spectrometer
Model
|
TX400H
|
TX280H
|
TX280S
|
Minimum detectable leak rate He4
|
5.0E-13Pa.m3/s (vacuum), ≤ 5.0E-9Pa.m3/s (inhalation)
|
5.0E-13Pa.m3/s (vacuum), ≤ 5.0E-9Pa.m3/s (inhalation)
|
5.0E-13Pa.m3/s (vacuum), ≤ 5.0E-9Pa.m3/s (inhalation)
|
Response time
|
≤ 0.5 seconds
|
≤ 0.5 seconds
|
≤ 0.5 seconds
|
Start Time
|
≤3 minutes
|
≤3 minutes
|
≤3 minutes
|
Molecular pump pumping speed He
|
2.5L / s (Hicube 80)
|
2.5L / s (Hicube 80)
|
2.5L / s (Hicube 80)
|
Backing vacuum pump pumping speed
|
8L/s;(Iwata 500C/ Agilent TS600);30m³/h
|
8L/s;(Iwata 500C/ Agilent TS600);30m³/h
|
4L/s;(Iwata 250C/ Agilent TS300);15m³/h
|
Oil type rotary vane vacuum pump
|
6L/s;(TX224, etc.);24 m³/h
|
6L/s;(TX224, etc.);24 m³/h
|
Built-in oil-type rotary vane vacuum pump: 0.5 L/s; GHD031B; 1.8 m³/h
|
Detectable gas
|
Helium 4/ Helium 3/ Hydrogen
|
Helium 4/ Helium 3/ Hydrogen
|
Helium 4/ Helium 3/ Hydrogen
|
Units of measurement
|
Pa.m3/s, mbar.l/s, Torr.l/s, PPm
|
Pa.m3/s, mbar.l/s, Torr.l/s, PPm
|
Pa.m3/s, mbar.l/s, Torr.l/s, PPm
|
Source of ion
|
Yttrium oxide iridium wire (two pieces)
|
Yttrium oxide iridium wire (two pieces)
|
Yttrium oxide iridium wire (two pieces)
|
Mass spectrometry room
|
180° Inhomogeneous Magnetic Deflection Mass Spectrometry
|
180° Inhomogeneous Magnetic Deflection Mass Spectrometry
|
180° Inhomogeneous Magnetic Deflection Mass Spectrometry
|
Calibrated leak
|
Channel type -7mbar.l/s (built-in leak)
|
Channel type -7mbar.l/s (built-in leak)
|
Channel type -7mbar.l/s (built-in leak)
|
Communication Interface
|
RS232/ Input and Output
|
RS232/ Input and Output
|
RS232/ Input and Output
|
Language
|
Chinese / English / Russian
|
Chinese / English / Russian
|
Chinese / English / Russian
|
Working environment
|
Temperature 5~40℃ Humidity ≤80%
|
Temperature 5~40℃ Humidity ≤80%
|
Temperature 5~40℃ Humidity ≤80%
|
Power supply
|
AC220V±10
|
AC220V±10
|
AC220V±10
|
Weight
|
115 Kg
|
98 Kg
|
40 Kg
|
Size
|
974mm * 550mm * 1026mm
|
869mm * 406mm * 926mm
|
600mm * 397mm * 376mm
|
Innovation and functionality:
· The TX 400 was born to meet the standards for dry helium testing in the vacuum industry and semiconductor manufacturing.
· A high-speed leakage detector with additional gas line auxiliary pumping. Better shortened pumping time and faster response time.
· Added inlet calculation and internal calculation, after calculation, it can continue the helium inspection work when the helium in the detection environment is high.
· The detection limit reaches 1.0E-12mbar·l/s, entering the advanced ranks.
· Equipped with a wireless remote control, it can better detect and control the equipment smoothly at a straight line distance of more than 100m (obstacle-free).
· Use TX series APP to connect to remote control device via Bluetooth (barrier-free 50m).
· Six different application setup guides are provided to help users properly configure the instrument for optimal performance.
· The touch screen rotates 180 degrees for easy viewing by users. The advanced 180° non-uniform magnetic deflection mass spectrometry technology, combined with the yttrium oxide iridium wire ion source, ensures high accuracy and stability of detection.
· Advanced charting capabilities include zoomed-in data, color-coded set points, and more.
Device Configuration
TaiXing HLD offers oil-free scroll vacuum pumps and rotary vane pump options in different configurations to meet various application needs, such as large vacuum systems, scientific research, automotive component testing, etc.
· TX 400 model: Equipped with a 2.5 L/s molecular pump and an 8 L/s oil-free scroll vacuum pump for the fore stage (or a 6 L/s oil-free rotary vane vacuum pump), it is suitable for high-precision detection needs.
· TX 280 S model: Portable design, built-in 0.5 L/s oil-operated rotary vane vacuum pump, suitable for on-site inspection.
· TX 280H model: cart-type design, supports high pumping speed detection, and flexible configuration.
Applications of TaiXing Helium Leak Detector Mass Spectrometer
Aerospace Leak Testing
Automotive Leak Detection
HVAC System Leak Testing
Medical Device Leak Testing
Refrigeration System Leak Detection
Semiconductor Manufacturing
Power Plant Leak Detection
Vacuum System Integrity Testing
Pharmaceutical Industry Leak Testing
Oil and Gas Industry Leak Detection
Electronics Manufacturing Leak Testing
Research Laboratory Vacuum Systems
Food Packaging Industry Leak Detection
Environmental Chamber Leak Testing
Industrial Equipment Leak Testing
Plumbing System Leak Detection
Automated Production Line Leak Testing
Vacuum Furnace Leak Detection
Solar Panel Manufacturing Leak Testing
Battery Manufacturing Leak Detection
Helium mass spectrometer leak detectors are widely used in the following fields:
· Semiconductor and electronics manufacturing: Testing the airtightness of chips and electronic components.
· Aerospace: Used for vacuum leak detection in spacecraft and aviation equipment.
· Pharmaceuticals and Chemicals: Ensure that the production environment of pharmaceuticals and chemicals is leak-free.
· Automobile manufacturing: Testing the air tightness of automobile parts, such as airbags and brake systems.
· Analytical instruments: electron microscope, leakage detection, mass spectrometry, surface analysis, etc.
· Research and development: space simulation, cryogenic research, nanotechnology, coating systems, etc.
· Semiconductor: load lock, transfer, metrology, lithography, physical vapor deposition (PVD), plasma etching, implantation source, chemical vapor deposition (CVD), flat panel display, LED, etc.
· Industry: industrial leakage detection, electron beam welding, lamp tube manufacturing, glass coating, brake pipe and air conditioning, refrigeration system manufacturing, heat treatment, power, vacuum furnace, etc.
· High energy physics: beam, accelerator, fusion, laser evacuation, etc.
Additional features and accessories
Wireless remote control: supports barrier-free transmission within 100 meters, convenient for remote operation.
- Intelligent suction gun: the length can be customized, with remote zeroing and alarm prompt functions.
- Semi-automatic leak detection box: suitable for helium pressure detection of semiconductor chips.
- Adjustable helium spray gun: two types are available: flow-controlled and fixed flow, to meet different application requirements.
FAQ: Aviation Fuel Pipeline Leak Detection with Precision Testing and Helium Recovery Systems
In the aviation fuel industry, ensuring the integrity of fuel pipelines is paramount for both safety and operational efficiency. Our Helium Leak Test Vacuum Boxes and Helium Recovery Systems provide a reliable, sustainable, and highly accurate method for detecting leaks in aviation fuel pipelines.
1. Why is helium leak detection important for aviation fuel pipelines?
Helium leak detection is crucial in the aviation fuel industry due to the highly sensitive nature of fuel pipelines. Here’s why helium leak testing is essential:
- Safety Compliance: Fuel leaks in pipelines can pose significant safety risks, including fire hazards and environmental damage. Helium leak detection ensures pipelines are leak-free, maintaining safety standards.
- Operational Efficiency: Leaks in pipelines can lead to fuel losses, reduced efficiency, and increased operational costs. Ensuring the integrity of the system reduces downtime and prevents unnecessary fuel wastage.
- Regulatory Requirements: Aviation fuel pipelines must meet stringent industry standards for leak detection. Helium leak testing is an industry-approved method that guarantees compliance.
2. How does helium leak detection work in aviation fuel pipelines?
The process of helium leak detection is precise and straightforward:
- Pipeline Welding: After welding or installation of the pipeline, the system is placed in the vacuum box for thorough leak testing.
- Helium Injection: Helium gas is injected into the pipeline to test the sealing performance of welds and connections, ensuring no gas escapes.
- Helium Recovery: After testing, the helium is recovered, and a detailed report is generated, which includes pass/fail results and analysis of any detected leaks.
This method provides a repeatable, high-accuracy process to detect even the smallest leaks, ensuring the pipeline remains sealed.
3. What are the key features of the helium leak detection system for aviation fuel pipelines?
Our Helium Leak Test Vacuum Boxes and Helium Recovery Systems come with the following features:
- High Sensitivity: Detects even the smallest leaks in the pipeline, ensuring complete safety and compliance with aviation industry standards.
- Efficient Gas Recovery: The helium recovery system minimizes waste and reduces operational costs by reclaiming the helium used during the testing process.
- Reliable and Repeatable Testing: Provides highly accurate, repeatable results to guarantee that each pipeline meets stringent safety and quality standards.
- Seamless Integration: The vacuum box is easily integrated into existing pipeline production testing platforms, ensuring smooth and efficient operations.
4. How does the helium recovery system help reduce operational costs?
The helium recovery system offers several advantages in terms of cost efficiency:
- Minimizing Helium Waste: Instead of releasing helium into the environment, the recovery system captures and recycles the gas, significantly reducing the need to purchase new helium.
- Lower Operational Costs: By reducing helium consumption, the system helps to lower overall operational costs, making leak testing more cost-effective for companies.
- Sustainability: Reusing helium aligns with sustainability goals by minimizing environmental impact and reducing the need for raw material extraction.
5. How does the helium leak detection process improve pipeline integrity?
Helium leak detection plays a critical role in ensuring the structural integrity of aviation fuel pipelines:
- High Precision: The sensitive nature of helium testing ensures that even the smallest leaks, which could go undetected using other methods, are found and addressed.
- Critical for Safety: By detecting potential leaks before they become hazardous, helium leak detection helps to avoid risks such as fuel spillage or fire, maintaining the safety of the pipeline and surrounding environment.
- Quality Assurance: Continuous testing using helium ensures that all welded joints, connections, and fittings are properly sealed, contributing to the overall durability and reliability of the pipeline.
6. What are the advantages of using helium leak detection over other methods?
Helium leak detection offers several advantages over traditional methods:
- Sensitivity: Helium is a very small, non-toxic gas that is easy to detect even in the smallest quantities. This makes it one of the most sensitive gases for leak testing.
- Non-Destructive: Helium leak detection is a non-invasive and non-destructive method, meaning it does not damage the pipeline during testing, preserving its integrity.
- Speed and Accuracy: The testing process is both quick and precise, providing fast results and ensuring that even minor leaks are detected before they cause issues.
- Cost-Effective: By integrating the helium recovery system, the overall cost of testing is reduced, providing significant savings over time.
7. What types of leaks can helium leak detectors find in fuel pipelines?
Helium leak detectors are designed to detect a wide variety of leaks, including:
- Micro-Leaks: Extremely small leaks that might be missed with other methods, but can cause operational problems if not detected.
- Sealing Failures: Issues at the welds, joints, or connections where the pipeline might not be fully sealed.
- Leaks in Pipeline Sections: Helium leak detectors can scan the entire pipeline system, identifying leaks in different sections, whether they are in the main fuel line or at smaller connector points.
8. Can helium leak detection be used for all types of fuel pipelines?
Yes, helium leak detection is versatile and can be applied to various types of fuel pipelines, including:
- Aviation Fuel Pipelines: Specifically designed for high-precision applications in the aviation industry to ensure the safety and integrity of fuel transportation systems.
- Oil and Gas Pipelines: Helium leak testing is effective for detecting leaks in pipelines that transport oil, gas, and other critical substances.
- Marine and Industrial Pipelines: In addition to aviation, this method is also used in marine, industrial, and chemical pipelines where leak detection is critical for safety and operational efficiency.
9. How does helium leak detection help with regulatory compliance?
Helium leak detection is a well-established method that meets industry standards and regulatory requirements for leak testing:
- Meets Industry Standards: The use of helium mass spectrometers for leak detection ensures compliance with industry regulations and safety standards, including those for aviation fuel pipelines.
- Regulatory Reporting: Detailed test reports, including the results of the leak detection process, provide the necessary documentation for compliance audits and regulatory reviews.
- Ensures Ongoing Safety: Regular leak detection ensures that fuel pipelines remain compliant with safety regulations over time, preventing any potential violations and maintaining safety for personnel and the environment.
10. How does helium leak testing ensure pipeline safety and performance in the aviation industry?
Helium leak testing is integral to ensuring pipeline safety and performance, particularly in the aviation industry:
- Minimizes Risk: By detecting and eliminating leaks early, helium leak testing helps prevent accidents such as fuel leaks, explosions, or fires in high-risk environments.
- Optimizes Pipeline Performance: Leak-free pipelines ensure optimal fuel flow and prevent system disruptions, allowing for more efficient fuel transportation and operation.
- Long-Term Integrity: Continuous testing and monitoring of pipeline integrity ensure long-term performance, reducing the likelihood of unexpected failures or safety incidents.