Comprehensive technical specifications, performance advantages, application cases and 10 FAQs about KYKY FF63/80 grease-lubricated turbo molecular vacuum pump bearings, providing professional bearing solutions for industrial users.
KYKY FF63/80 specialized grease-lubricated bearings utilize advanced materials and processes for high vacuum environments. Includes detailed technical parameter tables, real-world application cases and 10 professional Q&As to help users improve vacuum pump performance and extend service life.
KYKY FF63/80 bearings, turbo molecular pump bearings, vacuum pump upper/lower bearings, grease-lubricated bearings, molecular pump bearing replacement, FF63/80 maintenance, high vacuum bearings, high-temperature resistant bearings, vacuum pump components, molecular pump repair
KYKY FF63/80 specialized bearings feature:
Ultra-high rotation stability (≤1μm radial runout)
Extreme vacuum compatibility (10⁻⁷Pa level)
Excellent temperature resistance (-50℃~+180℃)
Extended service life (≥30,000 hours)
|
Specification |
Upper Bearing (FF63/80-U) |
Lower Bearing (FF63/80-L) |
|
Inner Diameter |
40mm |
63mm |
|
Outer Diameter |
80mm |
125mm |
|
Width |
18mm |
24mm |
|
Speed Limit |
12,000rpm |
8,000rpm |
|
Dynamic Load |
28.5kN |
45.6kN |
|
Static Load |
15.2kN |
32.8kN |
|
Grease Type |
PFPE perfluoropolyether |
PFPE perfluoropolyether |
|
Material Technology |
Silicon nitride hybrid |
Ultra-pure bearing steel |
|
Vacuum Compatibility |
≤5×10⁻⁸Pa |
≤5×10⁻⁸Pa |
|
Vibration Grade |
V4 class |
V3 class |
Semiconductor Wafer Fabrication Project
After 18 months operation of 20 FF63/80 vacuum pumps in a 12-inch wafer fab:
Vacuum level improved to 8×10⁻⁷Pa (from 5×10⁻⁶Pa)
Energy consumption reduced by 15%
MTBF extended to 9,000 hours
Annual maintenance cost saved ¥230,000
Q1: What fundamentally differentiates FF63/80 bearings from standard bearings?
A: Aerospace-grade materials, special sealing and vacuum-specific grease with 30+ superior parameters including material purity (≤0.1μm particles) and outgassing rate (≤10⁻¹¹Pa·m³/s).
Q2: How to verify proper bearing lubrication?
A: Three indicators: Current fluctuation ≤5% ; Stable temperature curve (ΔT≤8℃) ; No abnormal frequency in acoustic analysis (recommend monthly inspection).
Q3: How to ensure bearing life in extreme environments?
A: Three enhanced solutions: High-temp version (-70℃~+220℃) ; Corrosion-resistant type ; Radiation-proof version for nuclear applications.
Q4: What are installation prohibitions?
A: Four strict prohibitions: No bare-hand contact with raceways, no magnetic tools, no solvents except alcohol, no thermal installation above 80℃.
Q5: Why recommend replacing upper/lower bearings as sets?
A: Single replacement causes: Dynamic imbalance; Uneven load distribution ;Over 40% lifespan reduction.
Q6: What are early warning signs of bearing failure?
A: Five critical signs: >5% weekly vacuum degradation ; 300Hz vibration >1.2mm/s ; Start/stop current difference >15% ; Axial play >0.05mm ; Abnormal noise (>75dB).
Q7: How to select alternative suppliers?
A: Must verify: Outgassing test reports ; Material composition certificates; Actual operation lifespan data (recommend ≥500h testing).
Q8: What are special storage requirements?
A: Triple protection: Vacuum packaging (≤10⁻²Pa) ; Temperature control (20±2℃) ; Anti-magnetic environment (≤5 Gauss) Maximum storage 18 months.
Q9: What are golden rules for maintenance?
A: Three "regulars": Vibration spectrum every 500h ; Quarterly inlet filter cleaning ; Annual shaft seal replacement.
Q10: How to identify genuine bearings?
A: Three anti-counterfeit features: Laser micro-engraved codes ; Nano-scale coating ; Official traceability system (website verification).
Monitoring System: Establish vibration (velocity/acceleration), temperature and current trend charts
Service Interval: Recommend professional inspection every 4,000 hours
Emergency Protocol: Reduce speed to 30% immediately upon abnormal vibration, shutdown within 2 hours for inspection
Component Selection: Must use OEM specified seals (FKM or metal seals)
Technology Upgrade: Recommend bearing technology evaluation every 5 years
We provide:
Free vibration analysis (first-time)
72-hour emergency response
Root Cause Analysis (RCA) reports for failures
Customized lubrication solutions (for special process gases)
Contact our vacuum technology engineering team for more technical documents or on-site support.