Provides exclusive upper and lower bearing solutions for KYKY FF100/150 grease-lubricated turbo molecular vacuum pumps. This article details product technical parameters, core advantages, and practical case studies, along with answers to 10 common questions, helping you solve equipment maintenance challenges and improve operational efficiency.

KYKY FF100/150 Grease-Lubricated Turbo Molecular Vacuum Pump Bearings: High-Performance Adaptation and Long-Term Maintenance​​

​​I. Product Overview and Core Advantages​​

The ​​KYKY FF100/150 series​​, as a representative model of laboratory and industrial molecular pumps, operates in high-speed and ultra-high vacuum environments.
Our ​​OEM-grade adapted bearings​​ offer three major technical upgrades:

✅ ​​Anti-Centrifugal Deformation Design​​: Double-row angular contact ball bearing structure ensures stable operation at 30,000 RPM
✅ ​​Nano-Lubricant Grease​​: Uses perfluoropolyether (PFPE)-based grease, supporting operation from -80°C to 300°C
✅ ​​Vacuum Compatibility Certification​​: Passes ASTM E493 ultra-high vacuum testing with a leakage rate < 1×10⁻¹¹ Pa·m³/s
✅ ​​Modular Quick Replacement​​: Patent-fixed ring design reduces replacement time to under 2 hours

​​II. Technical Parameter Comparison Table​

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​​III. Application Scenarios and Success Cases​​

​​Case 1: Semiconductor Etching Machine Upgrade​​

· ​​Customer Pain Point​​: A wafer factory's FF150 pump frequently jammed, with single repair costs exceeding ¥20,000

· ​​Solution​​: Replaced with silicon carbide ceramic balls + titanium alloy cage bearings, paired with perfluoropolyether lubricant

· ​​Verification Results​​:
▶ Equipment MTBF (Mean Time Between Failures) increased from 120 days to 380 days
▶ Annual maintenance cost savings of ¥680,000
▶ Etching uniformity improved by ≥15%

​​Case 2: Ultra-Low Temperature Experimental Device Adaptation​​

· ​​Operating Requirements​​: Continuous operation at liquid nitrogen temperature (-196°C) for 72 hours

· ​​Custom Solution​​:
● Low thermal expansion coefficient silicon nitride ceramic balls
● Fluorosilicone low-temperature lubricant

· ​​Test Data​​:
▶ Low-temperature startup peak torque < 0.5N·m
▶ Extreme temperature difference maintained radial runout ≤ 0.005mm

​​IV. Frequently Asked Questions (FAQs)​​

​​1. How to handle common abnormal vibrations?​​

A: Check if the axial preload force exceeds 30kgf and whether the lubricant has hardened or stratified (recommended to replace with PFPE-based grease)

​​2. What does bearing seat noise indicate?​​

A: Possible due to fit clearance > ISO 4 grade tolerance, requiring re-polishing of the mounting surface to Ra0.4μm

​​3. How to determine the lubrication cycle?​​

A: For continuous operation ≥8 hours/day, replenish grease every 6 months (2g); for <4 hours/day, maintain every 12 months

​​4. How to shorten downtime for urgent replacements?​​

A: We offer a fast service channel, with on-site arrival within 2 hours in the Pearl River Delta region and nationwide solutions within 72 hours

​​5. Why do old bearings require special treatment?​​

A: Contaminant residues can increase initial wear of new bearings by 3-5 times; ultrasonic cleaning + vacuum drying is recommended

​​6. Will bearings fail in ultra-high vacuum environments?​​

A: Compliant with ASTM E493 standards, ceramic coating layers can withstand 1×10⁻¹⁰Pa vacuum

​​7. How does temperature variation affect bearings?​​

A: Thermal expansion coefficient differences >50% can cause stress concentration; preload compensation is recommended

​​8. How long is the custom production cycle?​​

A: Standard parts inventory available in 7 days, special specifications take <30 days (priority processing with 3D data provided)

​​9. Can it be compatible with older model parts?​​

A: Compatible with over 95% of FF100/150 series versions; specific model parameters are required

​​10. How to establish maintenance records?​​

A: Provides NFC electronic tag chips, recording replacement batches, operating conditions, and full lifecycle data

​​V. Professional Maintenance Recommendations​​

1. 

​​Preventive Lubrication Strategy​​

2. 

· Use temperature-indicating lubricant with color change (color change range 50-200°C)

· Stacked lubrication system design (primary lubrication + emergency backup)

3. 

​​Fault Prediction Technology​​

4. 

· Vibration spectrum analysis to identify rolling element wear (>500μm/min requires attention)

· Shaft current monitoring to warn of electro-corrosion damage

5. 

​​Full Lifecycle Management​​

6. 

7. 

​​VI. Technical Upgrade Roadmap​​

We continuously invest in vacuum bearing R&D, achieving breakthroughs in the following areas:
◆ Initial application of magnetic levitation bearings in molecular pumps
◆ Self-healing lubrication coating (can withstand 5000 hours of continuous operation)
◆ Intelligent monitoring system (real-time display of friction coefficient changes)

​​VII. Conclusion​​

Choosing ​​dedicated bearings for KYKY FF100/150​​ is not just a component replacement but a comprehensive performance enhancement solution. Through material science, precision machining, and preventive maintenance, we help your equipment achieve:

· Vacuum level improvement > 2 orders of magnitude

· Energy conversion efficiency > 98%

· Maintenance cost reduction by 60%

​​Contact our vacuum equipment experts today to customize your exclusive solution!​​