Pumping speed :
1450rpmpower :
18.5KWType :
TXV-500
TXV two-stage liquid ring vacuum pump diagram:
TXV two-stage liquid ring vacuum pump dimensions:
TXV two-stage liquid ring vacuum pump parameter table:
Two-Stage Liquid Ring Vacuum Pumps – Advanced Solutions for Industrial Applications
Two-stage liquid ring vacuum pumps provide enhanced vacuum capabilities and energy-efficient solutions for industrial applications. Designed for reliable performance, these pumps are ideal for handling demanding tasks such as vapor recovery, gas separation, and moisture control across various industries.
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Key Features:
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o High-vacuum performance: Achieves deeper vacuum levels than single-stage pumps.
o Energy efficiency: Reduces power consumption for cost-effective operation.
o Durable construction: Ensures long-term reliability in demanding environments.
o Low maintenance: Simplifies operation and minimizes downtime.
o Wide application range: Suitable for chemical, power, and environmental industries.
Applications:
o Chemical processing: Efficient for vapor recovery and gas handling.
o Power generation: Vacuum solutions for turbines and condensers.
o Environmental systems: Effective in wastewater and vapor treatment.
o Food and beverage: Hygienic vacuum systems for production lines.
o General industrial use: Reliable for drying, forming, and coating tasks.
Advantages Over Single-Stage Pumps:
o Greater vacuum depth for specialized applications.
o Higher efficiency for demanding processes.
o Versatile design for compatibility with complex systems.
The image should depict the pump in a professional industrial setting, such as a chemical plant or power station, with icons or labels highlighting its two-stage operation, high efficiency, and robust construction.
Selecting the appropriate model requires considering multiple factors, such as the vacuum degree required by the process, the pumping rate, the nature of the working medium, and the temperature and pressure of the working environment. If the process requires a high vacuum degree, a model that can achieve a higher vacuum degree can be selected; if the pumping rate requirement is high, a pump model with the corresponding pumping rate should be chosen. At the same time, the appropriate material should be selected according to the corrosiveness and other characteristics of the working medium.
First, check whether the working fluid of the pump is sufficient. Insufficient working fluid may lead to a decrease in sealing performance and affect the vacuum degree, and the working fluid should be replenished in a timely manner. Secondly, check whether there is leakage in the pipeline, which can be detected by methods such as applying soapy water. If there is leakage, it needs to be repaired in a timely manner. In addition, check whether components such as the impeller and seals of the pump are worn. If the wear is severe, the components need to be replaced.
Daily maintenance is recommended to be carried out every day, including checking the operating status of the equipment, the liquid level and quality of the working fluid, and the vibration and noise of the equipment. Regular maintenance can be carried out every 1 - 3 months, including changing the lubricating oil, cleaning the filter, and checking the seals. Comprehensive maintenance can be carried out every six months or a year, comprehensively testing and repairing the equipment and replacing vulnerable parts.
The pump body is made of materials that meet food hygiene standards, such as stainless steel, to avoid contamination of food. The working fluid also needs to be a food - grade liquid, and the quality of the working fluid should be regularly replaced and tested. At the same time, in the design and installation of the equipment, ensure that there are no dead corners, which is convenient for cleaning and disinfection to prevent the growth of bacteria.
Select appropriate materials according to the corrosiveness of the medium, such as stainless steel, duplex steel, titanium, or special materials Ni - Resist D2B, Hastelloy B, CUranus B6, etc. Special treatment should be carried out on key components such as the seals and impeller of the pump to improve their corrosion resistance. During use, regularly inspect and maintain the equipment to discover and handle corrosion problems in a timely manner.
The TXV series itself has energy - saving advantages, saving 15% - 20% energy compared to traditional products. During use, reasonably adjust the operating parameters of the pump to make it operate under the best working conditions and avoid unnecessary energy consumption. For example, adjust the pump speed according to the process requirements or use variable - frequency control to reduce the power consumption of the motor while meeting the pumping requirements.
During installation, ensure that the foundation is firm and can withstand the weight and vibration of the pump during operation. The connection of the inlet and outlet pipelines of the pump should be correct to avoid pressure buildup or leakage. At the same time, ensure that the supply and discharge systems of the working fluid are normal to ensure the smooth circulation of the working fluid. The installation of the electrical system should comply with relevant standards to ensure the safe operation of the equipment.
In addition to ensuring that the pump body materials and working fluid meet the requirements of pharmaceutical production, the equipment also needs to be regularly cleaned and disinfected to ensure that there are no residual impurities and microorganisms inside the equipment. During the operation of the equipment, strictly control parameters such as the vacuum degree and temperature to ensure the stability and consistency of the pharmaceutical production process. At the same time, establish a complete equipment maintenance and management record for easy traceability and supervision.
The pumping rate is mainly affected by factors such as the pump speed, the temperature and flow rate of the working fluid, the nature and pressure of the gas, and the pipeline resistance. A decrease in pump speed will lead to a decrease in the pumping rate; too high a temperature or insufficient flow rate of the working fluid will affect the sealing performance and pumping efficiency of the pump; a high viscosity, high pressure of the gas, or large pipeline resistance will all hinder the flow of gas and reduce the pumping rate.
Although the price of the TXV series vacuum pump may be relatively high, its excellent performance can bring long - term benefits to enterprises. Its advantages such as high - efficiency, energy - saving, convenient maintenance, and strong adaptability can reduce the operating costs of enterprises, improve production efficiency and product quality. In the long run, its cost - performance ratio is much higher than that of ordinary vacuum pumps, making it an ideal choice for enterprises to enhance their competitiveness.
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