The 5Axis-UC260 Drill and Tap Five-Axis Machining Center is a cutting-edge CNC system that integrates high-speed machining, five-axis coordination, and drilling capabilities. Utilizing advanced five-axis five-link technology, it delivers exceptional performance with high efficiency, rigidity, responsiveness, and precision, providing a complete solution for complex component manufacturing.
This equipment utilizes innovative pentahedral machining technology, equipped with high-speed electric spindles and precision servo systems, enabling comprehensive processing of complex curved surfaces through single setup. Specifically designed for high-precision manufacturing requirements in aerospace, precision mold engineering, automotive production, and related fields, it delivers robust technical support and tailored application solutions.
Five-axis five-linkage technology-realize high speed and high precision machining of complex surfaces
Excellence in rigid design-Using finite element optimization structure to ensure processing stability
Ultra high response speed-fast moving speed up to 60m/min, acceleration 1.2G
Micro-meter precision-positioning accuracy ±0.002mm, repeat positioning accuracy ±0.001mm
Complete solution-providing a full range of services from processing technology to technical support
Advanced five-axis technology
Five-shaft five-link structure, swing range ± 130°
Linking precision ±2 arc sec, smooth without vibration
Supports pentahedron machining and reduces the number of clamps
High speed and high precision performance
The spindle speed is 50-24000rpm, fast response
The linear axis moves quickly at 60m/min
Positioning accuracy ±0.002mm, surface processing quality Ra0.4μm
High rigidity structures
The finite element optimization of the bed improves the rigidity by 40%
Precision roller guide rail, load capacity increased by 50%
Thermal deformation compensation system to ensure long-term processing stability
Intelligent control
Siemens 840D SL high-end CNC system
Online measurement and compensation function
Remote monitoring and early warning system
Efficient automation
40 knife position tool magazine, tool change time 1.2 seconds
Optional robot feeding system
Intelligent production management system
Main features:
1. Advanced cast iron structure and aging treatment, super stability, reliability, high precision and longer machine life.
2, X, Y axis adopts two axis heavy load (roller type) linear guide structure.
Forced lubrication is used to reduce motion resistance, avoid crawling at low speed, and ensure high precision and long service life of the machine.
3, Z axis adopts four linear guide rail structure, vertical movement.
Dual liquid nitrogen balancing cylinders are used for vertical movement of the Z axis to reduce unloading torque and ball screw wear and maintain the accuracy and stability of the ball screw.
4.X/Y/ Z axis adopts high precision and strength and large pitch ball screw, which can provide the machine with fast feed speed.
The servo motor is connected to the ball screw through a coupling.
The servo motor delivers power directly to the ball screw to ensure excellent positioning accuracy.
5. Ball screw adopts pretensile structure to reduce the accuracy of the furthest change due to thermal deformation.
6. Taiwan brand spindle unit, high speed, high precision, good rigidity.
aerospace
Five-axis machining of complex parts such as engine blades and casings
Aerospace structural parts precision manufacturing
automobile making
Five-sided machining of automotive cover mold
High speed machining of engine cylinder block and gearbox housing
Precision moulds
Five-axis precision machining of injection molding equipment
High speed drilling of die casting mold
medical apparatus and instruments
Artificial joint complex surface processing
Precision parts manufacturing for surgical instruments
Energy equipment
Large parts processing of wind power equipment
Nuclear power equipment precision parts manufacturing
Environmental requirements:
Constant temperature workshop: 20±2℃
Humidity control: 40-70%RH
Independent foundation: amplitude <2μm
Power supply: 380V±10%,50Hz
Installation process:
Foundation pretreatment and leveling
Equipment hoisting and precise positioning
Standardized connection of water and electrical pipelines
System precision detection and compensation
Trial processing and final acceptance
tending ：
Daily: Lubrication system check, air pressure check
Weekly: guide rail cleaning, screw rod maintenance
Monthly: spindle accuracy inspection, tool magazine maintenance
Each season: comprehensive precision check, system optimization
Q: What are the advantages of five-axis five-link technology over traditional structures?
Answer: The five-link structure has higher rigidity and smoother movement, which can realize a wider range of five-axis linkage processing, especially suitable for complex surface processing.
Q: How does the equipment ensure the temperature stability during long processing?
Answer: The hot deformation compensation system is adopted, through real-time monitoring by temperature sensor and automatic compensation by CNC system to ensure stable machining accuracy.
Q: Do you support difficult to process materials such as titanium alloy?
A: Yes, the equipment has high rigidity structure and strong cutting capacity, can be processed titanium alloy, high temperature alloy and other difficult to process materials.
Q: Is 5-axis programming complex? What technical support is available?
Answer: Provide complete five-axis programming training and technical support, including CAD/CAM software training, processing process optimization and other comprehensive services.
Q: What are the functions of the tool management system?
Answer: including tool life management, tool break detection, tool compensation automatic adjustment and other functions to ensure the safe and reliable processing process.
Q: How to achieve remote monitoring and maintenance?
Answer: Equipped with Internet of Things interface, the equipment status and processing parameters can be monitored in real time through the network, and remote diagnosis and program transmission are supported.
Q: How reliable is the blade system?
Answer: Using the servo tool library system, the tool change time is 1.2 seconds, the tool change accuracy is ±0.002mm, and the service life is more than 2 million times.
Q: Do you support automated production line integration?
A: We fully support it and provide standard interface to seamlessly integrate with AGV, robot and other automation equipment.
Q: How to verify and guarantee the machining accuracy?
Answer: equipped with laser interferometer for regular detection, and ball rod instrument for dynamic precision verification to ensure continuous and stable processing accuracy.
Q: How to guarantee after-sales service and technical support?
Answer: 24-hour technical support, 2-hour response, 48-hour on-site service, regular inspection and maintenance services.
conclusion
The 5Axis-UC260 drilling and machining center delivers a perfect solution for modern intelligent manufacturing through its cutting-edge five-axis linkage technology, high-speed precision capabilities, and robust technical support system. Boasting an exceptionally rigid structure with dynamic responsiveness, the equipment ensures stable and reliable processing through its intelligent control system. Whether handling complex curved surfaces or intricate structural components, the 5Axis-UT260 delivers exceptional machining quality and high-efficiency production capabilities, making it an ideal choice for enhancing manufacturing competitiveness.
Professional advice: It is recommended that users fully consider the future product upgrade requirements when selecting equipment, and make full use of the flexible manufacturing capacity of five-axis machining center. Regular equipment precision testing and preventive maintenance should be carried out, and a complete machining parameter database should be established to maximize the use value of equipment.
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Tel : +86-15880223078
WhatsApp : +86-13959235484
Email : vacuum@xiamenbest.com
Address : No. 19, Dongan Qianzhanli, Jimei District, Xiamen city china
