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ISO Cross-Type Four-Way Fittings - Industrial Fluid Connection Solutions f 24, 2025

ISO Cross-Type Four-Way Fittings - Industrial Fluid Connection Solutions

Professional ISO standard cross-type four-way fittings in stainless steel, aluminum, copper and more. Detailed technical specifications, application cases, and 10 expert FAQs for hydraulic and pneumatic systems.

hydraulic system fittings

 

Complete technical analysis of ISO cross-type four-way fittings including precision manufacturing processes, multi-material options, industry applications, and professional Q&A for industrial connection requirements.

ISO cross fittings, stainless steel four-way connectors, hydraulic system fittings, pneumatic pipe couplings, high-pressure pipe fittings, industrial fluid connections, corrosion-resistant pipe joints

 


 

ISO Cross-Type Four-Way Fittings Technical Manual

1. Core Product Advantages

1.1 Advanced Manufacturing Technology

Precision investment casting process

Dimensional accuracy ±0.1mm

Surface roughness Ra≤1.6μm

100% air-tightness testing

1.2 Multi-Material Options

Material Type

Key Features

Applications

304 Stainless Steel

Cost-effective rust prevention

General industrial environments

316/L Stainless Steel

Chloride ion resistance

Chemical/Marine engineering

Aluminum Alloy

Lightweight design

Aerospace equipment

Copper Alloy

Excellent thermal/electrical conductivity

Heat exchange systems

1.3 Outstanding Performance

Pressure Rating: Up to 80Bar working pressure

Temperature Range: -40℃~+250℃

Sealing Class: ISO 5208 Grade A standard

Corrosion Resistance: Passes 2000hr salt spray test

2. Detailed Technical Specifications

Parameter Category

Technical Index

Testing Standard

Diameter Range

DN8-DN100

ISO 4200

Thread Standard

G/NPT/BSPP

ISO 228/ISO 7

Working Pressure

PN16-PN40

ISO 7268

Burst Pressure

≥3×working pressure

ISO 4126

Leakage Rate

≤1×10⁻⁶ mbar·l/s

ISO 15848

Surface Treatment

Electro-polishing/Passivation

ISO 15730

3. Industry Application Cases

Case 1: Construction Machinery Hydraulic System Upgrade

Issue: Frequent leaks in traditional joints under high-pressure impact

Solution: 316 stainless steel cross-type four-way fittings

Result: 98% reduction in leakage rate, 5-year extended service life

Case 2: Food Processing Plant Pneumatic Pipeline Retrofit

Requirement: FDA-compliant sanitary connections

Solution: Electro-polished 304 stainless steel components

Outcome: 3A certification achieved, 3× longer maintenance intervals

4. Professional Q&A (10 Key Technical Questions)

Q1: How to select appropriate material?
A: Consider three factors: ① Medium corrosivity ② Operating temperature ③ Budget. 304 for general corrosion, 316L for chloride environments, aluminum for lightweight needs.

Q2: Installation precautions?
A: Critical steps: ① Clean connecting surfaces ② Apply correct torque (see table) ③ Pressure testing

Diameter(mm)

Recommended Torque(N·m)

DN15

25-30

DN25

45-50

DN50

80-100

Q3: When to replace seals?
A: Three indicators: ① Visible wear ② Leakage in pressure test ③ Over 2 years use (preventive replacement recommended)

Q4: Ensuring reliability in vibrating environments?
A: Recommended solutions: ① Anti-loosening clamps ② Metal gaskets ③ Regular inspection (every 500 operating hours)

Q5: Can different thread standards be mixed?
A: Strictly prohibited! Must ensure: ① Same thread type ② Matching sealing form ③ Same rotation direction

Q6: Meeting ultra-cleanliness requirements?
A: Select: ① Electro-polishing ② EPDM seals ③ Argon purging before installation

Q7: Material selection for extreme temperatures?
A: High temp (>150℃): ① Stainless steel ② Graphite seals; Low temp (<-30℃): ① Special cryogenic steel ② Fluororubber seals

Q8: Routine maintenance procedures?
A: Three steps: ① Visual inspection ② Regular torque verification ③ Thread lubrication (with special grease)

Q9: Emergency leak response?
A: Four-level response: ① Pressure reduction shutdown ② Mark leakage point ③ Seal replacement ④ Re-pressure testing

Q10: Customization services available?
A: Supports: ① Special dimensions ② Dissimilar material combinations ③ Non-standard pressure ratings ④ Brand logo engraving

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