Professional ISO standard cross-type four-way fittings in stainless steel, aluminum, copper and more. Detailed technical specifications, application cases, and 10 expert FAQs for hydraulic and pneumatic systems.
Complete technical analysis of ISO cross-type four-way fittings including precision manufacturing processes, multi-material options, industry applications, and professional Q&A for industrial connection requirements.
ISO cross fittings, stainless steel four-way connectors, hydraulic system fittings, pneumatic pipe couplings, high-pressure pipe fittings, industrial fluid connections, corrosion-resistant pipe joints
Precision investment casting process
Dimensional accuracy ±0.1mm
Surface roughness Ra≤1.6μm
100% air-tightness testing
Material Type |
Key Features |
Applications |
304 Stainless Steel |
Cost-effective rust prevention |
General industrial environments |
316/L Stainless Steel |
Chloride ion resistance |
Chemical/Marine engineering |
Aluminum Alloy |
Lightweight design |
Aerospace equipment |
Copper Alloy |
Excellent thermal/electrical conductivity |
Heat exchange systems |
Pressure Rating: Up to 80Bar working pressure
Temperature Range: -40℃~+250℃
Sealing Class: ISO 5208 Grade A standard
Corrosion Resistance: Passes 2000hr salt spray test
Parameter Category |
Technical Index |
Testing Standard |
Diameter Range |
DN8-DN100 |
ISO 4200 |
Thread Standard |
G/NPT/BSPP |
ISO 228/ISO 7 |
Working Pressure |
PN16-PN40 |
ISO 7268 |
Burst Pressure |
≥3×working pressure |
ISO 4126 |
Leakage Rate |
≤1×10⁻⁶ mbar·l/s |
ISO 15848 |
Surface Treatment |
Electro-polishing/Passivation |
ISO 15730 |
Case 1: Construction Machinery Hydraulic System Upgrade
Issue: Frequent leaks in traditional joints under high-pressure impact
Solution: 316 stainless steel cross-type four-way fittings
Result: 98% reduction in leakage rate, 5-year extended service life
Case 2: Food Processing Plant Pneumatic Pipeline Retrofit
Requirement: FDA-compliant sanitary connections
Solution: Electro-polished 304 stainless steel components
Outcome: 3A certification achieved, 3× longer maintenance intervals
Q1: How to select appropriate material?
A: Consider three factors: ① Medium corrosivity ② Operating temperature ③ Budget. 304 for general corrosion, 316L for chloride environments, aluminum for lightweight needs.
Q2: Installation precautions?
A: Critical steps: ① Clean connecting surfaces ② Apply correct torque (see table) ③ Pressure testing
Diameter(mm) |
Recommended Torque(N·m) |
DN15 |
25-30 |
DN25 |
45-50 |
DN50 |
80-100 |
Q3: When to replace seals?
A: Three indicators: ① Visible wear ② Leakage in pressure test ③ Over 2 years use (preventive replacement recommended)
Q4: Ensuring reliability in vibrating environments?
A: Recommended solutions: ① Anti-loosening clamps ② Metal gaskets ③ Regular inspection (every 500 operating hours)
Q5: Can different thread standards be mixed?
A: Strictly prohibited! Must ensure: ① Same thread type ② Matching sealing form ③ Same rotation direction
Q6: Meeting ultra-cleanliness requirements?
A: Select: ① Electro-polishing ② EPDM seals ③ Argon purging before installation
Q7: Material selection for extreme temperatures?
A: High temp (>150℃): ① Stainless steel ② Graphite seals; Low temp (<-30℃): ① Special cryogenic steel ② Fluororubber seals
Q8: Routine maintenance procedures?
A: Three steps: ① Visual inspection ② Regular torque verification ③ Thread lubrication (with special grease)
Q9: Emergency leak response?
A: Four-level response: ① Pressure reduction shutdown ② Mark leakage point ③ Seal replacement ④ Re-pressure testing
Q10: Customization services available?
A: Supports: ① Special dimensions ② Dissimilar material combinations ③ Non-standard pressure ratings ④ Brand logo engraving