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Technical Analysis of Specialized Bearings for KYKY FF400/3500B Turbomolecular Vacuum Pumps f 25, 2025

Professional Bearing Solutions for KYKY FF400/3500B Vacuum Pumps | OEM-grade Technical Specifications & Maintenance Guide

Provide OEM-equivalent upper/lower bearing assemblies for KYKY FF400/3500B turbomolecular pumps with complete technical parameter comparisons, solving high-speed bearing failure issues and extending equipment service life.

OEM replacement bearings

KYKY FF400/3500B bearings, turbomolecular pump bearings, vacuum pump upper/lower bearings, P4 precision bearings, molecular pump repair parts, vacuum equipment bearing replacement

 

Professional Technical Analysis

Detailed Explanation of Bearing System for KYKY FF400/3500B Turbomolecular Pumps

As the core transmission components of vacuum systems, the matched bearing set configuration in KYKY FF400/3500B directly determines the equipment's ultimate vacuum level and operational stability. We provide bearing assemblies that fully comply with OEM technical specifications to restore equipment to optimal working condition.

Comparative Technical Parameters Table for Upper and Lower Bearings

Technical Parameter

Upper Bearing (7004CTYNSULP4)

Lower Bearing (7006CTYNSULP4)

Technical Notes

Basic Dimensions

20×42×12mm

30×55×13mm

ISO Standard

Precision Grade

P4 Grade (ABEC7)

P4 Grade (ABEC7)

DIN620

Dynamic Load Rating (Cr)

12.8kN

19.5kN

ISO281

Static Load Rating (Cor)

6.55kN

10.2kN

 

Speed Limit

15,000rpm

12,000rpm

Grease Lubrication

Contact Angle

15°

15°

 

Preload

Light Preload (30N)

Medium Preload (50N)

 

Radial Clearance

C2 Group (3-8μm)

C2 Group (4-9μm)

 

Ball Count

12 balls

15 balls

φ7.144mm

Cage Type

Phenolic Resin Window

Phenolic Resin Window

 

Grease Type

Kluber Vacuum Special Grease

Kluber Vacuum Special Grease

 

Grease Fill Rate

30% space

25% space

 

Vibration Grade

Z3 Group

Z3 Group

 

Material

GCr15 Vacuum Degassed Steel

GCr15 Vacuum Degassed Steel

 

Heat Treatment

Bainitic Isothermal Quenching

Bainitic Isothermal Quenching

 

Surface Roughness

Ra0.05μm

Ra0.05μm

 

Success Case Study

Integrated Circuit Manufacturer Equipment Upgrade Project:

Replacement cycle extended from original 800 hours to 1,800 hours

Vacuum stability: ±2% (better than OEM standard of 5%)

Vibration value: ≤0.8μm/s (original 1.5μm/s)

Annual maintenance cost reduction: 45%

 

"After installing your bearing assemblies, our FF400/3500B vacuum pump sets have achieved record continuous operation times, fully meeting 24/7 production demands." — Feedback from Customer Technical Director

Professional Q&A

Q: Why do upper and lower bearings have different preload designs?
A: Upper bearings mainly withstand radial loads where light preload reduces friction heat; lower bearings must support rotor weight and axial forces requiring medium preload to ensure system stiffness.

Q: What commissioning is required after bearing replacement?
A: Mandatory procedures: ①48-hour run-in ②Vibration spectrum analysis ③Temperature distribution testing ④Ultimate vacuum verification.

Q: How to determine grease failure?
A: Indicators include: ①Temperature rise >15℃ ②Increased high-frequency noise components ③Vacuum fluctuation >3%.

Q: What problems may non-OEM bearings cause?
A: Common issues: ①Balance disruption ②Axial play ③Abnormal wear ④Vacuum oil contamination ⑤Rotor seizure.

Q: What are special storage requirements?
A: Must maintain: ①15-25℃ temperature ②≤45%RH humidity ③Magnetic-free environment ④Vacuum packaging ⑤Avoid vertical storage.

Q: Why control grease quantity?
A: Excess grease causes: ①Heat accumulation ②Higher starting torque ③Accelerated oxidation ④Vacuum contamination risks.

Q: What special tools are needed for installation?
A: Essential equipment: ①Hydraulic tools ②Temperature-controlled oven ③Torque wrench ④Dial indicator ⑤Dynamic balancer.

Q: How to extend bearing life?
A: Key measures: ①Proper start/stop procedures ②Maintain vacuum cleanliness ③Regular vibration monitoring ④Environmental temperature control ⑤Use OEM parts.

Q: What are early warning signs of bearing failure?
A: Watch for: ①Specific frequency noise ②Sudden temperature changes ③Vacuum fluctuations ④Current abnormalities ⑤Odor changes.

Q: How do you ensure compatibility with OEM parts?
A: We implement: ①3D scanning reverse engineering ②Material spectroscopy ③Dynamic performance testing ④Installation verification ⑤Long-term tracking.

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