Professional Bearing Solutions for KYKY FF400/3500B Vacuum Pumps | OEM-grade Technical Specifications & Maintenance Guide
Provide OEM-equivalent upper/lower bearing assemblies for KYKY FF400/3500B turbomolecular pumps with complete technical parameter comparisons, solving high-speed bearing failure issues and extending equipment service life.
KYKY FF400/3500B bearings, turbomolecular pump bearings, vacuum pump upper/lower bearings, P4 precision bearings, molecular pump repair parts, vacuum equipment bearing replacement
As the core transmission components of vacuum systems, the matched bearing set configuration in KYKY FF400/3500B directly determines the equipment's ultimate vacuum level and operational stability. We provide bearing assemblies that fully comply with OEM technical specifications to restore equipment to optimal working condition.
Technical Parameter |
Upper Bearing (7004CTYNSULP4) |
Lower Bearing (7006CTYNSULP4) |
Technical Notes |
Basic Dimensions |
20×42×12mm |
30×55×13mm |
ISO Standard |
Precision Grade |
P4 Grade (ABEC7) |
P4 Grade (ABEC7) |
DIN620 |
Dynamic Load Rating (Cr) |
12.8kN |
19.5kN |
ISO281 |
Static Load Rating (Cor) |
6.55kN |
10.2kN |
|
Speed Limit |
15,000rpm |
12,000rpm |
Grease Lubrication |
Contact Angle |
15° |
15° |
|
Preload |
Light Preload (30N) |
Medium Preload (50N) |
|
Radial Clearance |
C2 Group (3-8μm) |
C2 Group (4-9μm) |
|
Ball Count |
12 balls |
15 balls |
φ7.144mm |
Cage Type |
Phenolic Resin Window |
Phenolic Resin Window |
|
Grease Type |
Kluber Vacuum Special Grease |
Kluber Vacuum Special Grease |
|
Grease Fill Rate |
30% space |
25% space |
|
Vibration Grade |
Z3 Group |
Z3 Group |
|
Material |
GCr15 Vacuum Degassed Steel |
GCr15 Vacuum Degassed Steel |
|
Heat Treatment |
Bainitic Isothermal Quenching |
Bainitic Isothermal Quenching |
|
Surface Roughness |
Ra0.05μm |
Ra0.05μm |
|
Integrated Circuit Manufacturer Equipment Upgrade Project:
Replacement cycle extended from original 800 hours to 1,800 hours
Vacuum stability: ±2% (better than OEM standard of 5%)
Vibration value: ≤0.8μm/s (original 1.5μm/s)
Annual maintenance cost reduction: 45%
"After installing your bearing assemblies, our FF400/3500B vacuum pump sets have achieved record continuous operation times, fully meeting 24/7 production demands." — Feedback from Customer Technical Director
Q: Why do upper and lower bearings have different preload designs?
A: Upper bearings mainly withstand radial loads where light preload reduces friction heat; lower bearings must support rotor weight and axial forces requiring medium preload to ensure system stiffness.
Q: What commissioning is required after bearing replacement?
A: Mandatory procedures: ①48-hour run-in ②Vibration spectrum analysis ③Temperature distribution testing ④Ultimate vacuum verification.
Q: How to determine grease failure?
A: Indicators include: ①Temperature rise >15℃ ②Increased high-frequency noise components ③Vacuum fluctuation >3%.
Q: What problems may non-OEM bearings cause?
A: Common issues: ①Balance disruption ②Axial play ③Abnormal wear ④Vacuum oil contamination ⑤Rotor seizure.
Q: What are special storage requirements?
A: Must maintain: ①15-25℃ temperature ②≤45%RH humidity ③Magnetic-free environment ④Vacuum packaging ⑤Avoid vertical storage.
Q: Why control grease quantity?
A: Excess grease causes: ①Heat accumulation ②Higher starting torque ③Accelerated oxidation ④Vacuum contamination risks.
Q: What special tools are needed for installation?
A: Essential equipment: ①Hydraulic tools ②Temperature-controlled oven ③Torque wrench ④Dial indicator ⑤Dynamic balancer.
Q: How to extend bearing life?
A: Key measures: ①Proper start/stop procedures ②Maintain vacuum cleanliness ③Regular vibration monitoring ④Environmental temperature control ⑤Use OEM parts.
Q: What are early warning signs of bearing failure?
A: Watch for: ①Specific frequency noise ②Sudden temperature changes ③Vacuum fluctuations ④Current abnormalities ⑤Odor changes.
Q: How do you ensure compatibility with OEM parts?
A: We implement: ①3D scanning reverse engineering ②Material spectroscopy ③Dynamic performance testing ④Installation verification ⑤Long-term tracking.