Fully understand the integrated vacuum unit suitable for high - performance applications, from the analysis of its fine technical specifications, to the display of unique product advantages; from the exploration of diverse application fields, to the sharing of real - life application cases; from the interpretation of detailed usage equipment and process flows, to the convenient equipment installation guide, and then to the comprehensive frequently asked questions and answers. It provides you with all - round and in - depth product information in one stop, helping you make informed decisions in equipment selection, operation, and maintenance.
This article deeply analyzes the integrated vacuum unit, elaborates on key technical specifications such as pumping rate and ultimate full pressure, focuses on expounding its outstanding advantages such as high - efficiency, energy - saving, stability, reliability, and easy installation, shares application examples in industries such as chemical engineering, pharmaceuticals, and scientific research, introduces relevant usage equipment, process flows, equipment installation key points, and answers common questions, helping you fully master this high - performance vacuum equipment.
In - depth Analysis of the Technical Specifications of the Integrated Vacuum Unit
The integrated vacuum unit has a variety of models, and the technical specifications of each model have been carefully designed to meet the diverse needs of different users in various complex working conditions. The specific technical specifications are shown in the following table:
1. Strong Pumping Rate, Rapidly Constructing a Vacuum Environment
At a frequency of 50Hz, the pumping rate of JZJLGB300 - 4T can reach 300L/s (1080m³/h), JZJLGB600 - 5T is 600L/s (2160m³/h), and JZJLGB1200 - 5T is as high as 1200L/s (4320m³/h). Such a strong pumping rate can quickly construct the required vacuum environment in a very short time, especially suitable for high - end processes with extremely high requirements for the speed of obtaining a vacuum. In the vacuum distillation process in chemical production, the rapid pumping rate can ensure that the materials reach the appropriate distillation conditions in a short time and improve production efficiency.
2. Ultra - low Ultimate Full Pressure, Meeting High - end Vacuum Requirements
The ultimate full pressure of each model is 0.5Pa. This excellent parameter fully demonstrates the strong ability of the integrated vacuum unit to create an ultra - high vacuum degree. In scientific research experiments and fields with extremely strict requirements for vacuum degree, such as semiconductor manufacturing and high - end optical coating, the integrated vacuum unit can stably output a vacuum environment that meets the requirements, effectively ensuring the accuracy of experimental results and the stability of product quality. In materials science research, precise vacuum degree control is crucial for studying the microscopic structure and performance changes of materials. The ultra - low ultimate full pressure of the integrated vacuum unit provides strong support for researchers to deeply explore material properties.
3. Reasonable Power Configuration, Balancing High - efficiency and Energy - saving
According to the performance requirements of different models, the integrated vacuum unit is equipped with precisely adapted motor powers. For example, for JZJLGB300 - 4T, the main pump is equipped with a 4kW motor and the front - stage pump is 5.5kW. Such a power configuration fully integrates the concept of energy - saving and consumption - reduction while ensuring the high - efficiency operation of the equipment. Compared with traditional vacuum equipment, under the same working conditions, its power consumption can be reduced by [X]%. In the long - term operation, it can save considerable electricity costs for enterprises, effectively reduce operating costs, and improve the economic benefits of enterprises.
4. Standardized Connection Sizes, Facilitating Equipment Integration and Installation
In terms of the intake caliber, JZJLGB300 - 4T is 150mm, JZJLGB600 - 5T is 200mm, and JZJLGB1200 - 5T is 250mm; the exhaust diameters are 40mm, 40mm, and 80mm respectively. This standardized connection size design builds a convenient bridge for the integrated vacuum unit and other vacuum system components, enabling it to be easily and quickly connected and integrated. Whether it is the construction of a new vacuum system or the upgrade and renovation of an existing system, the standardized connection sizes can greatly reduce the installation difficulty and cost, improve the versatility and interchangeability of the equipment, and provide convenience for enterprise equipment updates and system optimizations.
5. Precise Cooling and Gas System Parameters, Ensuring the Stable Operation of the Equipment
In terms of cooling water, the pressure is maintained at 0.2 - 0.35Mpa, the flow rates are 10L/min, 12L/min, and 15L/min respectively, and the temperature is ≤40℃; the gas system pressure is 0.05 - 0.06MPa, and the flow rates are 20 - 40L/min. The precise parameter design ensures that the equipment can dissipate heat in a timely and effective manner during operation, maintain a stable operation state, and at the same time meet the gas requirements of different processes. In the vacuum drying process in the pharmaceutical industry, stable cooling and gas supply can ensure the stability and consistency of the drug drying process.
6. Unified Specifications of External Hoses, Facilitating Pipeline Connection
The specifications of the external cooling water hoses and the external purge gas hoses are unified. Both the cooling water inlet and outlet are φ16mm, and the purge gas is φ8mm. The unified specifications make the pipeline connection more convenient, reduce the installation troubles caused by mismatched specifications, improve the installation efficiency, and reduce the installation cost.
The Integrated Vacuum Unit Has Remarkable Product Advantages
1. High - efficiency and Energy - saving, Reducing Operating Costs
Adopting advanced pump body design and reasonable power configuration, it achieves a perfect balance between high - efficiency pumping and energy - saving and consumption - reduction. Compared with traditional vacuum equipment, under the same working conditions, the power consumption can be reduced by [X]%. In the long - term use, it can save a large amount of electricity costs for enterprises, effectively reduce operating costs, and enhance the market competitiveness of enterprises.
2. Stable and Reliable, Ensuring Production Continuity
The stable pumping rate and low ultimate full pressure enable the integrated vacuum unit to continuously provide a stable vacuum environment during long - term operation. In the production process, a stable vacuum degree is one of the key factors to ensure product quality. The integrated vacuum unit can effectively reduce the fluctuations and uncertainties in the production process, greatly improve product quality and production efficiency. In chemical production, a stable vacuum environment ensures the accuracy and stability of the reaction process, improves product qualification rates, and guarantees production continuity and stability.
3. Easy Installation, Shortening the Project Cycle
The integrated design integrates the main pump, front - stage pump, and related supporting facilities, reducing the workload and complexity of on - site installation. The standardized connection sizes and unified external hose specifications make the equipment installation more convenient and quick. Compared with split - type vacuum equipment, the installation time can be shortened by [X]%, greatly shortening the project construction cycle and enabling enterprises to put into production and operation more quickly.
4. Strong Adaptability, Meeting the Diverse Needs of Multiple Industries
With the flexible selection of various pumping rates and connection sizes, as well as precise cooling and gas system parameters, it shows strong adaptability and can be widely applied to different industries and various complex processes. Whether it is the high - temperature, high - pressure, and strong - corrosion environment in chemical production, or the strict hygiene standards required by the pharmaceutical industry, the integrated vacuum unit can be perfectly adapted to provide reliable vacuum solutions tailored to various industries.
5. Easy Maintenance, Reducing Downtime
The equipment structure design fully considers the convenience of maintenance. The components are easy to disassemble and replace, reducing the maintenance difficulty and cost. At the same time, the layout of each component is reasonable, facilitating daily inspection and maintenance. This not only reduces the maintenance cost of enterprises but also greatly shortens the equipment downtime for maintenance, improves equipment utilization rates, and ensures production continuity and stability.
Multiple Application Fields of the Integrated Vacuum Unit
1. Chemical Industry: Boosting High - efficiency and Precise Chemical Production
It plays a key role in the vacuum distillation, vacuum drying, and vacuum crystallization processes in chemical production. In the vacuum distillation process, the rapid pumping rate and stable vacuum degree ensure that the materials can be separated at the appropriate temperature and pressure, improving product purity and production efficiency. In the vacuum drying of chemical raw materials, a stable vacuum environment can effectively remove moisture and ensure the quality of the raw materials.
2. Pharmaceutical Industry: A Solid Defense Line for Guarding Drug Quality
It is indispensable in key links such as drug freeze - drying, vacuum concentration, and aseptic packaging. Its high - efficiency pumping rate and low ultimate full pressure can quickly remove the moisture in drugs, ensuring the quality and stability of drugs. At the same time, the clean operation mode avoids the contamination of drugs, meeting the strict hygiene standards of the pharmaceutical industry. In the drug freeze - drying process, it can reduce the vacuum degree to the required level in a short time, ensuring that the moisture in the drugs sublimes quickly, maximizing the retention of the active ingredients and activity of the drugs, and improving the quality and shelf life of the drugs.
3. Scientific Research Field: A Powerful Tool for Exploring the Unknown World
In scientific research experiments in physics, chemistry, materials science, etc., it provides a stable and reliable vacuum condition for the experiments. In the vacuum sintering experiment of materials, precise vacuum control can deeply affect the structure and properties of materials, helping researchers to deeply study the material properties and promote the continuous breakthroughs of scientific research work. In the process of researching new superconducting materials, the stable vacuum environment provided ensures the accuracy and reproducibility of the experiments, providing key support for researchers to successfully synthesize new superconducting materials.
4. Electronic Manufacturing: Ensuring the Quality of Electronic Products
In the semiconductor manufacturing and electronic component packaging links, the requirements for vacuum degree are extremely high. The integrated vacuum unit can provide a stable vacuum environment, ensuring the accuracy of processes such as lithography and etching in the semiconductor chip manufacturing process, improving chip performance and yield rates. In electronic component packaging, a stable vacuum environment can prevent impurities from entering and improve product reliability.
In - depth Analysis of Application Cases of the Integrated Vacuum Unit
[Company Name] is an enterprise focusing on the production of chemical products, mainly producing high - end chemical raw materials. Previously, due to the limited performance of the vacuum equipment used, it could not meet the strict requirements of production for the stability of the vacuum degree and the pumping rate. The product quality was unstable, and the production efficiency was low, which seriously restricted the development of the enterprise.
After introducing the integrated vacuum unit, the situation has been significantly improved. The stable vacuum output and high - efficiency pumping rate of the integrated vacuum unit enable precise control of the vacuum degree in the vacuum distillation and vacuum drying processes. In the vacuum distillation process, it can raise the vacuum degree to the required level in a short time and always maintain stability, ensuring more accurate material separation. The product purity has been increased from the original [X]% to [X]%. In the vacuum drying process, the stable vacuum environment ensures uniform drying of chemical raw materials, effectively reducing the defective rate, and the production efficiency has been increased by [X]%. After a period of use, the product quality of this enterprise has been greatly improved, the production cost has been significantly reduced, and the integrated vacuum unit has become a key equipment for the enterprise to enhance its competitiveness.
Comprehensive Understanding of the Application - related Content of the Integrated Vacuum Unit
1. Expansion of Application Fields
In addition to the chemical, pharmaceutical, scientific research, and electronic manufacturing fields, it is also widely used in fields such as food processing, vacuum heat treatment, and aerospace. In food processing, it is used in processes such as vacuum packaging and vacuum degassing to extend the shelf life of food; in vacuum heat treatment, it realizes the precise treatment of metal materials and improves material performance; in aerospace, it simulates the space environment for equipment testing.
2. Collaboration of Usage Equipment
It usually works in collaboration with equipment such as vacuum pipelines, vacuum valves, vacuum measuring instruments, and control systems. The vacuum pipeline is used to transmit gas, the vacuum valve controls the gas inlet, outlet, and flow rate, the vacuum measuring instrument monitors the vacuum degree, and the control system remotely monitors and automatically controls the integrated vacuum unit according to the process requirements. In chemical production, the control system can automatically adjust the pumping rate and vacuum degree of the integrated vacuum unit according to different stages of the vacuum distillation process, realizing the automation and intelligence of the production process.
3. Display of the Process Flow
Taking the vacuum distillation process in chemical production as an example, the process flow is as follows: First, the chemical raw materials to be distilled are transported to the distillation equipment through pipelines, and the integrated vacuum unit is started. The vacuum unit quickly extracts the air inside the distillation equipment through the vacuum pipeline and valves to make the inside reach the required vacuum degree. During the vacuum - pumping process, the vacuum measuring instrument monitors the vacuum degree in real - time and transmits the data to the control system. When the vacuum degree reaches the set value, the heating device is turned on to distill the chemical raw materials. During the distillation process, the integrated vacuum unit continuously maintains the stability of the vacuum degree to ensure that the distillation is not interfered by the outside world. After the distillation is completed, the vacuum unit and the heating device are turned off, the vacuum valve is opened, the inside of the distillation equipment returns to normal pressure, and the distilled products are collected.
4. Equipment Installation Guide
Select a suitable installation location to ensure that the installation environment is dry, well - ventilated, and far away from strong electromagnetic field interference. According to the steps in the product instruction manual, fix the integrated vacuum unit on the installation bracket to ensure firm installation. Connect the vacuum pipeline, cooling water pipeline, gas pipeline, and electrical lines. Pay attention to the good sealing of the pipeline connections to prevent air leakage and water leakage. The electrical line connections should be correct to ensure the normal operation of the equipment. After the installation is completed, conduct debugging and trial operation to check the operating status of the equipment and ensure that all performance indicators of the equipment meet the requirements. If you have any questions during the installation process, you can contact the manufacturer's technical support team at any time.
Under normal circumstances, it is recommended to carry out routine maintenance every [X] hours of operation, including checking all components of the vacuum pump, cleaning the filter, checking the pipeline connections, etc. The specific maintenance cycle can be adjusted according to the actual usage situation and working environment.
It can be judged by observing whether the vacuum degree is stable, whether the pumping rate reaches the rated value, whether the operating sound of the equipment is normal, and whether the motor temperature is within the normal range. At the same time, the monitoring data of the vacuum measuring instrument and the control system can also be used for analysis.
First, check whether the power connection is normal, then check whether the vacuum pipeline is leaking, whether the cooling water and gas supply are normal, and whether the pump body has abnormal sounds or vibrations. If the problem still cannot be solved, contact the manufacturer's technical support personnel in a timely manner, and they will conduct further troubleshooting and maintenance according to the specific situation.
Yes, the manufacturer can carry out customized design of the pumping rate, ultimate full pressure, connection size, etc. of the vacuum unit according to the specific process requirements of users to meet the special needs of different users.
Under normal use and maintenance conditions, its service life can reach [X] years. However, the specific service life will be affected by factors such as the frequency of use, working environment, and maintenance.
When installing, select a suitable installation location to ensure firm installation; pay attention to sealing when connecting pipelines to prevent air leakage and water leakage; the electrical line connection should comply with safety regulations; after the installation is completed, conduct debugging and trial operation to ensure the normal operation of the equipment.
The price will fluctuate due to factors such as model, configuration, and market conditions. For specific prices, please contact the manufacturer's sales team to obtain a detailed quotation.
You can contact the technical support team through the customer service hotline, online customer service, or email on the manufacturer's official website, and they will provide you with technical assistance in the first place.
Advanced noise - reduction technology is adopted, and the noise during operation is within a reasonable range and will not cause obvious interference to the working environment. For specific noise values, please refer to the product manual.
After meeting the relevant safety regulations and taking necessary explosion - proof measures, it can be used in flammable and explosive environments. However, it is necessary to communicate with the manufacturer before use to obtain professional guidance and suggestions.
